TEN 40-2422WIR

DC/DC Railway Converter • • 2" x 1" x 0.4" metal package • EN 50155 approval for railway applications • Thermal shock and vibration resistant according EN 61373 TEN 40WIR Series, 40 Watt Ultra wide 4:1 input voltage range 9–36, 18–75, 43–160 VDC • • High efficiency up to 92% • • Under voltage lock-out circuit • 3-year product warranty Operating temperature range –40°C to +85°C Remote On/Off and Output voltage adjustable UL 62368-1 IEC 62368-1 The TEN 40WIR series is a family of high performance 40 Watt DC/DC converter modules featuring ultra wide 4:1 input voltage ranges in a 2" x 1" x 0.4" package with industry-standard footprint. Input voltages up to 160 VDC, excellent EMC characteristics and EN 50155 approval make this product the best choice for many demanding applications in railroad and transportation systems. Further standard features include remote On/Off, over voltage protection, under voltage lockout and short circuit protection. Low input current characteristics at minimal load make these converters also the ideal solution for battery-operated systems. Typical applications are in wireless networks, telecom/datacom, industry control systems and measurement equipment. Models Order Code Input Voltage Range TEN 40-2410WIR TEN 40-2411WIR TEN 40-2412WIR TEN 40-2413WIR TEN 40-2415WIR TEN 40-2422WIR TEN 40-2423WIR TEN 40-2425WIR TEN 40-4810WIR TEN 40-4811WIR TEN 40-4812WIR TEN 40-4813WIR TEN 40-4815WIR TEN 40-4822WIR TEN 40-4823WIR TEN 40-4825WIR TEN 40-7210WIR TEN 40-7211WIR TEN 40-7212WIR TEN 40-7213WIR TEN 40-7215WIR TEN 40-7222WIR TEN 40-7223WIR TEN 40-7225WIR 9 - 36 VDC (24 VDC nom.) 18 - 75 VDC (48 VDC nom.) 43 - 160 VDC (110 VDC nom.) Output 1 Output 2 Vnom Imax 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC +12 VDC +15 VDC +24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC +12 VDC +15 VDC +24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC +12 VDC +15 VDC +24 VDC 10'000 mA 8'000 mA 3'333 mA 2'666 mA 1'666 mA 1'666 mA 1'333 mA 833 mA 10'000 mA 8'000 mA 3'333 mA 2'666 mA 1'666 mA 1'666 mA 1'333 mA 833 mA 10'000 mA 8'000 mA 3'333 mA 2'666 mA 1'666 mA 1'666 mA 1'333 mA 833 mA Vnom Efficiency Imax –12 VDC –15 VDC –24 VDC 1'666 mA 1'333 mA 833 mA –12 VDC –15 VDC –24 VDC 1'666 mA 1'333 mA 833 mA –12 VDC –15 VDC –24 VDC 1'666 mA 1'333 mA 833 mA typ. 90 % 91 % 92 % 92 % 91 % 90 % 90 % 91 % 90 % 91 % 92 % 92 % 91 % 90 % 90 % 91 % 88 % 89 % 91 % 91 % 90 % 89 % 89 % 91 % Options TEN-HS1 Note - Optional Heat Sink with Height = 0.22 inch: www.tracopower.com/products/ten-hs1.pdf - The outputs of the ±24 Vout models can also be used in serial circuit for 48 VDC operation. Free-wheeling diodes are not necessary but recommended for increased performance for start-up with inductive / capacitive load operation. www.tracopower.com September 20, 2023 Page 1 / 5 TEN 40WIR Series, 40 Watt Input Specifications Input Current - At no load 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: Surge Voltage Under Voltage Lockout Reflected Ripple Current Recommended Input Fuse 15 mA typ. 10 mA typ. 10 mA typ. 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 170 VDC max. (1 s max.) 7.5 VDC min. / 8 VDC typ. / 8.8 VDC max. 15 VDC min. / 16 VDC typ. / 17.5 VDC max. 37 VDC min. / 40 VDC typ. / 42 VDC max. 20 mAp-p typ. 24 Vin models: 8'000 mA (fast acting) 48 Vin models: 4'000 mA (slow blow) 110 Vin models: 3'150 mA (slow blow) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type Input Filter Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation –10% to +20% (15 & 24 Vout models) ±10% (other models) (single output models only) (By external trim resistor) - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) Ripple and Noise (20 MHz Bandwidth) - Cross Regulation (25% / 100% asym. load) - single output - dual output - single output - dual output Capacitive Load - single output - dual output See application note: www.tracopower.com/overview/ten40wir Output power must not exceed rated power! ±1% max. single output models: 0.2% max. dual output models: 0.2% max. single output models: 0.5% max. dual output models: 1% max. (Output 1) 1% max. (Output 2) dual output models: 5% max. 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: 75 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 75 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 150 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 100 / 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 100 / 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 150 / 150 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 100 mVp-p max. (w/ 0.1 µF, 50 V X7R) 100 mVp-p max. (w/ 0.1 µF, 50 V X7R) 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 200 mVp-p max. (w/ 0.1 µF, 50 V X7R) 125 / 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 125 / 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 200 / 200 mVp-p max. (w/ 0.1 µF, 50 V X7R) 26'600 µF max. 20'000 µF max. 3'900 µF max. 2'600 µF max. 1'300 µF max. 2'600 / 2'600 µF max. 1'600 / 1'600 µF max. 650 / 650 µF max. All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 2 / 5 TEN 40WIR Series, 40 Watt Minimum Load Temperature Coefficient Hold-up Time Not required ±0.02 %/K max. 10 ms min. (acc. to EN 50155 Class S2, see application note for ext. capacitor calculation: www.tracopower.com/info/holdup_en50155.pdf) 60 ms typ. Continuous, Automatic recovery Indefinite Mode 125 - 210% of Iout max. 150% typ. of Iout max. 125% typ. of Vout nom. (By Zener diode) 10% max. (25% Load Step) 250 µs typ. (25% Load Step) Start-up Time Short Circuit Protection Overload Protection Output Current Limitation Overvoltage Protection Transient Response - Response Deviation - Response Time Safety Specifications Safety Standards EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 EN 50155 - IT / Multimedia Equipment - Railway Applications - Certification Documents www.tracopower.com/overview/ten40wir Pollution Degree PD 2 EMC Specifications EMI Emissions EN 50121-3-2 (EMC for Rolling Stock) EN 55032 class A (with external filter) EN 55032 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Conducted Emissions - Radiated Emissions EMS Immunity - Electrostatic Discharge - RF Electromagnetic Field - EFT (Burst) / Surge - Conducted RF Disturbances - PF Magnetic Field External filter proposal: www.tracopower.com/overview/ten40wir EN 50155 (Railway Applications) EN 50121-3-2 (EMC for Rolling Stock) Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 220 μF, 100 V, KY|| SMDJ58A (24 Vin) 220 μF, 100 V, KY || SMDJ120A (48 Vin) 2x 150 μF, 200 V, KXJ || 2x SMDJ90A (110 Vin) EN 61000-4-6, 10 Vrms, perf. criteria A Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges - Operating Temperature Power Derating - Case Temperature - Storage Temperature - High Temperature 95% max. (non condensing) –40°C to +85°C –40°C to +90°C (with Heat Sink) +105°C max. –55°C to +125°C 2.5 %/K above 60°C 2.8 %/K above 65°C (with Heat Sink) See application note: www.tracopower.com/overview/ten40wir All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 3 / 5 TEN 40WIR Series, 40 Watt Cooling System Remote Control - Voltage Controlled Remote - Off Idle Input Current - Remote Pin Input Current Altitude During Operation Switching Frequency Insulation System Isolation Test Voltage - Input to Output, 60 s Isolation Resistance Isolation Capacitance Reliability Washing Process - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF Environment - Vibration - Mechanical Shock - Thermal Shock Housing Material Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance Natural convection (20 LFM) On: 3.5 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA max. -0.5 to 0.5 mA 5'000 m max. 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Functional Insulation 3'000 VDC (110 Vin models) 1600 VDC (other models) 1'000 MΩ min. 1'500 pF max. 900'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F EN 61373 MIL-STD-810F EN 61373 MIL-STD-810F EN 50155 Copper Non-conductive FR4 (UL 94 V-0 rated) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case PCB Mount THD (Through-Hole Device) 2" x 1" Lead-Free Wave Soldering 265°C / 10 s max. 32 g 10.8 K/W typ. (without heatsink) 10.3 W/K typ. (with heatsink TEN-HS1) - Case to Ambient Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf - RoHS Declaration - SCIP Reference Number - Flammability (EN 45545-2) Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 00c7ae30-3d8c-4682-88e1-0d2e69ce3142 www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten40wir All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 4 / 5 TEN 40WIR Series, 40 Watt 50.8 (0.20) 5.1 Outline Dimensions Pinout (2.00) 10.16 3 (0.400) 5 10.16 2.54 (0.100) 5.08 Bottom View (0.200) (0.600) (1.00) 15.24 25.4 2 (0.400) 4 1 6 Insulated baseplate (0.40) (0.10) 10.2 (1.80) 5.6 2.5 (0.22) 45.72 Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) 3 Remote On/Off Remote On/Off 4 +Vout +Vout 5 –Vout Common 6 Trim –Vout Ø1.0 (Ø0.04) Dimensions in mm (inch) Tolerance: x.x ±0.50 (±0.02) Tolerance: x.xx ±0.25 (±0.01) Pin pitch tolerance ±0.25 (0.01) Pin dimension tolerance ±0.10 (0.04) © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. 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